Verified Project Showcase & Case Studies
Explore real-world industrial roofing executions across Pune, Maharashtra, and India structured through Requirement, Solution, Execution, and Results.
Elite Indoor Badminton Arena & Mezzanine Lounge (24m Span)
Requirement: High, unobstructed vertical clearance complying with international badminton tournament standards for smash trajectory, zero bird roosting, and acoustic dampening.
Solution: AZ150 high-tensile Galvalume curved self-supported arch with motorized seaming, integrated suspended LED luminaire rails, and overhead ducted HVAC air distribution.
Result: 100% column-free court with 9.5m apex height, blue tournament athletic courts, and zero shadow zones.
Bhosari MIDC Heavy Machining Bay with 5-Ton EOT Crane (26m Span)
Requirement: Clear runway and maximum hook height for yellow 5-Ton overhead travelling EOT crane, plus natural daytime illumination for precision fabrication.
Solution: 1.00mm BMT Galvalume arch mounted over heavy gantry beams with continuous curved UV-stabilized polycarbonate skylight runs.
Result: Full 360° gantry crane operation with zero truss interference, reducing daytime factory lighting bills by 60%.
Corporate Campus Dining Hall & Food Court (22m Clear-Span)
Requirement: Completely column-free open dining floor for rapid crowd flow during peak meal hours, strict food-grade hygiene with zero bird roosting, and thermal comfort.
Solution: Smooth curved self-supported arch profile eliminating all dust-trapping structural steel, with suspended warm pendant luminaires and ventilation fans.
Result: Clean, hygienic dining facility serving 800+ simultaneous diners with polished floors and certified food-safety hygiene.
Multipurpose Indoor Stadium & Wrestling Arena (32m Grand Span)
Requirement: Monumental 32m+ clear span without interior pillars to ensure panoramic line-of-sight for 1,500+ spectators, exceptional wind uplift resistance, and superior ventilation.
Solution: Heavy-gauge 1.20mm Galvalume self-supported arches anchored into reinforced concrete tie-beams, complemented by high-volume low-speed (HVLS) ceiling fans.
Result: World-class municipal indoor stadium with stepped concrete bleachers, tested against 150 km/h wind gusts, and balanced acoustics.
Chakan Industrial Logistics Hub & FMCG Godown (28m Span)
Requirement: Maximum high-bay pallet racking height with zero bird roosting over FMCG goods, wide rolling shutter loading bays, and rapid 14-day completion.
Solution: 1.00mm BMT Galvalume AZ150 self-supported arch with motorized seaming, integrated fire sprinkler grid, and continuous ridge turbo ventilators.
Result: 35% gain in cubic storage volume and commissioning 3 weeks ahead of schedule with 100% leak-proof reliability.
Championship Badminton Academy Dual-Court Arena (20m Span)
Requirement: Glare-free illumination for shuttlecock tracking, uniform bounce humidity control, and aesthetic curved architecture matching a premier sports academy.
Solution: Pre-painted Galvalume self-supported arch with glare-diffusing white interior coating, anti-condensation treatment, and suspended linear track lighting.
Result: Dual green synthetic courts with tiered spectator seating, meeting BWF clear-height guidelines with 100% monsoon weather-tightness.
Integrated Turbo Ventilators & Polycarbonate Skylights (18m Arch)
Requirement: Demonstrate zero-piercing accessories mounting technique that preserves 100% water-tightness while providing continuous daylight and passive exhaust.
Solution: Custom profile-matched polycarbonate sheets curved simultaneously with the steel panels, mechanically seamed into the arch contour without longitudinal end-laps or screws.
Result: Zero water ingress over 5+ monsoon seasons, 30% reduction in factory interior temperature, and bright natural daytime illumination.
All-Weather Indoor Cricket Training Turf Arena (25m Span)
Requirement: Tall unobstructed apex clearance allowing full bowling arm rotation and high ball trajectories, full monsoon weather protection for 365-day year-round coaching.
Solution: High-arch self-supported Galvalume canopy providing 10.5m apex height, with safety practice net dividers suspended directly from structural anchor points.
Result: Multi-pitch practice lanes with synthetic turf, uninterrupted coaching during heavy monsoons, and natural daylight illumination.